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Food processing

6 Reasons to Switch from Ice Chilling to an Industrial-Grade Food Processing Chiller

ice crystals with blue tint

Wet and dry ice chilling are standard methods for cooling equipment that keeps consumable goods safely chilled. However, they come with cost, performance, safety, and usability drawbacks that compel companies to seek better alternatives.

Wet ice chiller drawbacks include:

  • Extra handling
  • Added labor for wastewater disposal
  • Could cause additional maintenance issues
  • Water purity testing costs
  • Chemical handling costs (proper pH levels)
  • Filtration costs (well/city water)
  • Cross-contamination potential
  • Potential of bacteria growth
  • FDA requirements/certifications required
  • Issue of producing too much or not enough

 Dry ice chiller drawbacks include:

  • Extra handling and labor
  • High investment costs
  • Additional maintenance issues
  • Direct contact freezing burns reduce food quality
  • Below -100 degrees requires more PPE
  • Danger of asphyxiation if area not well ventilated 
  • FDA requirements/certifications required
  • Issue of producing too much or not enough

Whether you are using wet or dry ice chilling, switching to an industrial-grade food processing chiller can help you:

  1. Save money
  2. Improve chiller performance
  3. Gain more precise temperature control
  4. Lengthen compressor lifespan
  5. Promote food and operator safety
  6. Enjoy hassle-free usage

Continue reading to learn more about these six compelling reasons to swap wet and dry ice chilling for an industrial-grade air- or water-cooled food processing chiller for your food processing needs.

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Food processing

3 Advantages of Low-Temperature Chillers for Frozen Food Processing Applications

Middle-aged black man shopping in supermarket frozen foods section

With more people choosing to eat at home during the pandemic, the demand for frozen food skyrocketed. Enhanced availability and food quality also contributed to the increased trend that experts believe is here to stay, leading many suppliers to upgrade and expand their cold storage solutions. If you’re considering upgrading an off-the-shelf chiller to a specialized low-temperature system for your frozen food processing applications, this article is for you. We’ll uncover the top three advantages of making the switch.

Low-temperature chillers are more advantageous than off-the-shelf alternatives because they offer:

  1. Rapid pull-down capabilities
  2. Oil management capabilities
  3. Efficient evaporators for low-temperature fluid

Continue reading for more information on how you can benefit from each of these low-temperature chilling options for frozen food applications.

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Food processing

How to Choose the Best Food Processing Chiller

Closeup of employee holding clipboard in refrigerated food processing area

The best food processing chiller is different for every facility – there’s no universal solution. So, which system is best for you? Generally, the answer depends on several factors, such as your application and preferences. However, there are several other considerations that we’ll walk you through in this post.

To make your decision process smooth, we’ve profiled the following three food processing chillers, highlighting the type of coolant, key features, benefits, and the best applications for each one.

  1. 42˚F+ Potable Water Chiller
  2. 35-41˚F Ingredient Water Glycol Chillers
  3. Glycol Chillers

Let’s explore these options further to help determine which food processing chiller might be the best solution for you.

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Brewery Cannabis Chiller Systems Food processing Industrial Chillers Medical

8 Industrial Chiller Applications

Industrial chillers use process cooling to funnel heat away from industrial equipment to keep it going strong. Whether air- or water-cooled, their hard-working and high-performance capabilities provide the ideal cooling solution for many industrial chiller applications:  

  1. Beer brewing
  2. Dairy milk processing
  3. Food processing
  4. Medical equipment
  5. Cannabis extraction
  6. Refrigeration
  7. Low-temperature applications
  8. Industrial manufacturing

Keep reading to learn more about how industrial chillers keep process equipment cool in these applications.

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Brewery Chiller Systems Food processing

Everything You Want to Know About Glycol Chillers

What is a glycol chiller? What are the advantages? Is it safe for food and beverages? What about energy efficiency? If you’re considering a glycol chiller for your industrial process cooling needs, you may have many unanswered questions. This article will answer these and other frequently asked questions to help you make the best decision for your needs.

To start, let’s get down to basics with a brief definition of a glycol chiller.

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Food processing

Is a glycol chiller safe for food?

Glycol Chiller Drake Chillers

When used in industrial-grade chillers, glycol is a coolant that functions as an antifreeze for specialized refrigeration and cooling systems. As opposed to ice or water only, a glycol chiller is especially useful for food processing applications, such as yogurt, ice cream, chocolate, and cold tables for salad bars and buffets. However, they’re also helpful in other environments, including breweries and dairy operations. The advantage lies in glycol’s ability to produce precise and consistent temperatures for optimal performance and efficiency.